Constructing the ...
The materials are all the usual suspects:
-Masonite/MDF baseboard (usually 3/8" or 1/2", but for this smaller hill, just 1/4").
-1" thick high-quality insulation foam for the base contour.
-rubber cement to glue the base contour down to the baseboard.
-lots and lots of WOODCHIPS.
-Hot glue gun and lots and lots of GLUE STICKS to very quickly and
efficiently glue the woodchips to the styrofoam, and to each other.
-various pieces of styrofoam cut to size and shape to form the interior
of the second contour, inside the ring of woodchips. As you can see
from the pictures, this process is much more an "art" than a "science"
(though obviously it doesn't qualify as either, hopefully you get my
meaning!).
The "fabrication" of these hills is rather labor-intensive, and somewhat
time-consuming, but in addition to IMHO looking good, the end product
is both light and highly resilient, able to withstand the rigors of
gaming while retaining its looks. So for me at least, its worth the
time.
The hill pictured here is my 4th one done in this exact same style --
got one large, one medium, and this second small one. I have the
baseboard and base foam contour cut out for a fifth, extra-large, one,
which I hope to get around to completing in time for the 133rd
anniversary of the Battle of Charasiab, this coming October 6th. I hope
to get a game of the battle going using these hills as the high ground
South of Kabul, which General Roberts had to fight his way through.
One last note on building this hill: you will see a couple of different
black spraypaints used for the prime/base-coat. This is because I hate
using anything but water-based paint on exposed or even semi-exposed
foam, since in my experience this always leads to foam being eaten away.
Still, spraypaint is so much faster and more efficient as a primer
coat for these hills, I am constantly on the lookout for water-based
black spraypaints. Most of my experiments in this regard have failed to
one degree or another. The paint shown here failed as well, simply
because it turned out to have a satin finish, which was just too close
to glossy for me to live with. But I took my chances, figuring that
having been sealed with a couple of coats of the acrylic black paint, I
could risk going over it with a light coat of standard matte black
enamel spraypaint. Luckily for me, this worked without leaving any
visible damage at all. I have since bought an air-brush, and hope it --
alogng with some flat black acrylic paint -- will prove to be the final
solution to this ongoing dilemma of how to start the painting process
for these hills without damaging the hill itself!
In case anyone reading this HAS NOT seen the previous post on finishing
up the paint job for this hill (which is the FAST and FUN part of the
building process!), please click on this handy LINK to get there...
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