Sculpting Tools and Putty
SCULPTING PUTTYEpoxy
putty is a two-part substance that hardens by chemical reaction once
the two parts are combined. Commonly, miniature gaming figures are
sculpted from a plumbing putty that will withstand the heat and pressure
required for the mold making process. This putty comes in a blue part
and yellow part that combines to a bright green color. Original
sculptures, regardless of the color of the putty used to create them,
are still commonly referred to in the industry as "greens".

What
kept me from sculpting miniatures for many years was the inability to
control the material of the actual "green stuff". I had compared it to
sculpting with bubblegum. When I first tried my hand at it in the mid
90s there was no internet resource or community accessible for an
isolated noob. After jumping back into the hobby again in late 2005, I
discovered there was a wealth of info online and promptly completed my
first few sculpts. I still didn't like green stuff very much because it
was so different from the plastilene and polymer clays I was already so
familiar with.
So, taking lots of tips from pros and others in
the hobby I began to experiment with different putty mixing trying to
get a better workability to what I was used to. The most frequently
asked question I get is about the difference between green stuff and
brown stuff. I have summarized it to this:
Green Stuff
is a two part epoxy putty that has an elastic property making it
suitable for organic sculpting. It stays quite flexible after curing.
This also makes carving, drilling, sanding or scraping extremely
difficult.
Brown Stuff is an epoxy putty the has
a more traditional clay-like feel to it making it suitable for
non-organic sculpting, like weapons and armor. This makes it very
suitable for carving, drilling, sanding or scraping. This also makes it
brittle and very susceptible to breaking.
Initially, I mixed the
brown and green putties to get the best properties of both and greatly
reduced the frustration of their downsides.
Then,
in July '06 ProCreate was marketed and I found a superior all-in-one
putty that works for everything. Depending on the mix of white to black
the cure and hardness will be affected. I personally prefer mixing it at
a 1:1 ratio. It can be carved, drilled, sanded or scraped with good
results.
In all respects ProCreate works and behaves pretty
much like the green/brown putties. The biggest advantages to me are the
lack of "memory" (elasticity which makes fine details extremely
difficult to get sharp), low tack (works well with an assortment of
tools) and the overall neutral color (no green screaming into my eyes).
There are a couple of things to watch for, though. When mixing it,
there is a noticeable residue left on your fingers. This will create a
"slip" if water is used as a lubricant during mixing. Be sure to wash
your hands after your sculpting sessions. I cannot stress how
unsanitary it is to lick your sculpting tools, that is defintely NOT
recommended when working with this particular putty. Also, it seems to
be very gooey when fresh from the package. I store my putty in little
plastic jars and dig out a certain amount to work with. If this sits
exposed for a couple of days, the hardener will firm up a little and
make the putty more workable (unless you like it gooey).
ProCreate and other putty is available through these fine online suppliers:
Kraftmark - manufacturer's site
Heresy MiniaturesJeff Valent StudiosThe War StoreIt
is also worth mentioning another couple of putties that are extremely
useful which are Aves Apoxie sculpt and Magic Sculp. Both of these are
formulated differently from the green or brown Kneadatite and even the
ProCreate.
According to the
Aves web site,
Apoxie® Sculpt offers economy as well as performance. This 2-part
product has a putty-like, smooth consistency, and is easy to mix &
use. It is safe and waterproof with 0% shrinkage/cracking! Working time
is 2-3 hrs. Cures hard in 24 hrs., and has a semi-gloss finish. Adheres
to plastic, resin kits, wood, metal, ceramic, glass, polymers, foam,
fiberglass, & more! Can be seamlessly feathered before set-up, or
sanded, tapped, drilled, carved, lathed, or otherwise tooled after
set-up, without chipping, cracking or flaking.
Magic Sculp's web site
says it is the two-part epoxy putty specifically designed to meet the
needs of modelers, crafters and sculptors alike. One of the only
epoxies that will smooth out with water. Its grain structure is finer
than any other product available and will not shrink or crack even when
formed in large structures. It can be shaped by hand or with modeling
tools, sanded, carved, painted; you can attack it with a grinding tool
and the cured material will not break apart or lose its shape. Magic
Sculp will cure at room temperature.
Both of these putties have similar properties to
Milliput Superfine White, but are less expensive than importing Milliput from England.
Curing
is something the putty does on its own through a chemical reaction.
Since the material is not polymer clay (like Sculpey, Fimo or Cernit) it
does not need to be baked at higher temperatures for it to harden. You
may hear sculptors refer to a "putty oven" and "cooking" their sculpts.
This is similar to an Easy Bake Oven for your putty. Higher temperatures
cause the putty to cure at a faster rate. Most putties have a working
time from 1 to 4 hours and up to 24 hours for a solid cure. Sculpting in
stages allows greater control over details and permits working on
specific areas of a sculpt at a time. Rather than waiting four hours for
a weapon to cure before it can be attached to hand, you can "cook" the
putty under a hot lamp and then after it cools for a few minutes,
proceed with completing that portion of the sculpt.

My
cooker is a custom built job from a one gallon sized paint can,
aluminum work light, a 60W bulb and some bit of cork. I trimmed the lamp
shade with old scissors and epoxied the light to the top of the can. A
similar rig can be made with a large coffee can.
Molds for the
sculpts during the vulcanization process can run between 300F and 330F. I
have clocked the temp of my putty oven at just over 200F which is
plenty enough to make sure it is thoroughly cured before going to mold. I
like to leave my sculpts in there from 20 to 45 minutes depending on
thickness.
The opposite is also true, the cure time of putty can
be slowed by placing it in the freezer. If you have mixed putty you'd
like to use at a later time (like after lunch or an episode of
TrueBlood) you can place it in the freezer to slow the curing rate. I
don't have any data on how long it actually extends the working time but
I've left it for a couple of hours and it was still workable. I also
store my packages of extra putty in the freezer until I get ready to use
it.
TOOLS
Here is how I have now pared down my essential tool collection. The tools I use the most are the absolutely necessary
#64NW Double Ended Dental Pick
which is similar to the Wax #5 tool. It is my "go-to" tool for about
80% of all my sculpting tasks. I had to grind a sharper edge on it and
then keep it smooth with nail polishing pads. My other favorite tools
are the
Spoon Shaped Putty Knife # 60738 , a flat chisel and round tapered
color shaper, a disposable
#11 scalpel
which has been dulled a bit with sandpaper or a file, and a "pokey"
tool which has a couple of different sized needles on each end.


Other
useful items are a container for water. I use a spent plastic blister
pack with a bit of foam in it to make a sponge. This is handy to keep
your tools wet without saturating them. I stick some blobs of putty onto
a plastic divider from those
Plano plastic case inserts.
This makes it easier to cut off bits of putty to mix without having to
dig it out of the packages each time. You can also use a plastic swatch
cut from a clean milk jug instead of the dividers. I cover this with a
bit of plastic wrap when not being used to keep it free of particles. A
quick rip peels the plastic right off.


I
also have a little spritz bottle of rubbing alcohol handy to keep my
tools clean. Uncured putty cleans right up with a bit of rubbing
alcohol.
Vaseline petroleum jelly
is very handy for lubricating tools and various smoothing techniques.
If you experience trouble getting fresh putty to stick on areas that are
cured after using Vaseline to smooth them, clean the area with a bit of
rubbing alcohol first before applying the fresh putty. Alcohol can also
clean metal to remove the talc powder that is used in molds and the
putty will stick better. Purell handy wipes work wonders at getting your
hands and tools clean too.
THE PROCESS
Although
in these examples I am using Pro-Create putty, it was a process I
developed using regular green and brown stuff. So it is suitable for
those putties as well.
Normally I will wet my cutting tool and slice off a chunk of the white
part. Then I clean the blade so as not to contaminate the black part,
wet the tool again and then cut a chunk of that the same size of the
first. Cutting the putty this way allows me to get an exact amount to
mix and produces less waste.
I
knead the two parts folding them over and over until the color is
uniform. I tend to over-mix my putty a bit after the color is smooth.
This firms it up a little and assures both parts are blended.
Swatches of plastic are very handy for creating all manner of items. Here I use the divider from a
Plano plastic case insert
again. I find these little dividers very durable and will not curl up
under the heat of a putty oven like milk carton plastic tends to do.
Here I begin by sticking the putty to the plastic card and begin to shape a pile of stones for a figure's base.
Once
the putty has cured, I use my cutting tool to carefully pry the part,
in this case a pile of stones, off the plastic divider. This technique
is very useful for creating swords, shields, guns, bases and other
objects. Two-sided items like guns can be made easily by sculpting one
side first and then after completing all the details and curing, the
item is popped off and the opposite side is detailed.
Plastic
wrap is also very useful! It is extremely handy in smoothing large
areas, especially with a bit of Vaseline applied. Once the area has
cured, the Vaseline can be cleaned off with a little alcohol and fresh
putty applied for the next stage. The best trick I learned from a class
with
Werner was belts
and straps. A blob of putty can be stuck to plastic wrap and then cut
to shape. By popping the shape off of the plastic wrap with the side of
your scalpel, it can be applied to the sculpture and then smoothed into
place. The best plastic to use for this technique is heavy freezer
storage bags cut into 2" squares.
This rambling collection of
tips hopefully has encouraged you to give sculpting a go. It wasn't
intended to give any instruction in actual sculpting, that is a whole
'nother topic! But, this should give you a good starting point to using
and handling various sculpting materials. If you are already doing
figure conversions, you are half way there to making full figures. Give
it a shot!